Because of the highly specialised nature of our production process, in order to be able to manufacture high-quality products, we have our own mould production department. Of course, mould production is not an exact science, but with a certain amount of know-how we can achieve greater accuracy in many areas such as: woodworking, metalworking, knowledge of plastics, foam techniques and bodywork. In this regard, it takes many years of experience to estimate shrinkage to produce dimensionally accurate items.
Here are a few photographs showing how we produce a master template and the production mould for the "Ben in bad" project.
Preliminary design of the foam model
Shaping of the model and finishing touches
Gradual refinement of rigidity and surface smoothness
Completed master template ready for removal of mould
Production mould removed